Hydrogen is a clean fuel which only produces water when consumed within a fuel cell. It has a variety of domestic and commercial applications and can be produced as a by-product of many other natural and clean energy sources. Here, we explore the landscape for hydrogen, including its role in a clean energy future and the current shape of the industry.

What is hydrogen?

Hydrogen is a clean natural gas and an alternative to methane. It is the world’s most abundant chemical element, contributing to 75 per cent of the mass of the universe. Its prevalence on Earth is what makes it a viable clean energy source for the future.

Due to its abundant nature, hydrogen can be produced from a variety of resources, including water, plants, nuclear power, biogas, and renewable power sources such as solar and wind. As for the applications of hydrogen, it can be transported and used as a fuel, in cars, in houses, for mobile power sources, and much more.

How is hydrogen made?

Hydrogen must be separated from other elements and is produced via one of two common processes:

  • A thermal process which involves reacting steam with a hydrocarbon fuel. This creates blue hydrogen.
  • Electrolysis which is a process of splitting water using electricity. This creates green hydrogen.

However, while hydrogen does not produce carbon when it is burned, carbon is produced as a by-product of the above production methods, meaning these processes must be powered by clean energy or involve carbon capture and storage to be considered full clean and renewable.

How can hydrogen be used?

At present, hydrogen’s primary role is to support electrification in hard to reach areas, and the majority of hydrogen’s potential lies in industrial applications. As other clean energy sources receive greater investment and continue to expand, so too does the potential to ramp up hydrogen output. The expansion of nuclear energy will lead to more pink hydrogen, and wind and solar can be used to power electrolysers and create green hydrogen, for example.

Domestic applications for hydrogen have not yet taken off.

“You can blend up to 20 per cent hydrogen into current gas networks,” explains Amer Gaffar, Director at the Manchester Fuel Cell Innovation Centre. “Anything above this amount will require new appliances. You would need specific boilers, cookers, kettles etc. in the home to be able to take higher levels of hydrogen.”

Made by using clean energy, such as solar or wind, to power the process of electrolysis, separating hydrogen from water.

Produced from natural gas using the process of steam reforming. Carbon capture and storage is used the the process of creating blue hydrogen.

Created from natural gas is is currently the most common form of hydrogen production. Grey hydrogen is created from natural gas or methane using steam but without capturing the carbon it produces as a by-product. 

Uses black coal or lignite to make hydrogen. This is the most environmentally damaging form of hydrogen production.

Generated through electrolysis powered by nuclear energy. 

Made using the process of methane pyrolysis to produce hydrogen and solid carbon. This is one of the newest forms of hydrogen production. 

Made using electrolysis powered by solar energy. 

Naturally occurring geological hydrogen found in underground deposits. White hydrogen is collected through fracking. 

What are the barriers to hydrogen growth?

The global hydrogen sector was estimated to be worth $247.4 billion in 2023, with forecasts to reach as high as $410.6 billion by 2030. The UK sector is predicted to be worth around £900 million with the potential to create in excess of 9,000 high quality jobs by 2030. However, given that hydrogen technology isn’t necessarily a new concept, barriers to production and deployment are slowing the industry’s progress.

Firstly, hydrogen is a light gas and can be easily compressed. This makes it potentially dangerous to store and storage units need to be enforced with kevlar and carbon fibres which makes storage solutions expensive.

In addition, fuel cells and electrolysers have material-based barriers which brings about the problems associated with rare earth mining and scarcity. Fuel cells, for example, need platinum in their manufacturing process and electrolysers are reliant on iridium, one of the most corrosive-resistant metals derived from platinum. This means hydrogen production is reliant on expensive rare earth metals.

Finally, energy costs pose a barrier to hydrogen production. Blue, green and pink hydrogen all require significant amounts of energy in their production process, and lowering the costs of renewable and low carbon energy sources is essential for further rollout of hydrogen.

How to grow the hydrogen economy

Presently, there are 52 hydrogen roadmaps across the world that vary in size, ambition, and application. Between 2030 and 2050, the hydrogen sector is anticipated to be worth $8trn, with the technology market taking $1trn of that share. The value chain of hydrogen is about more than just generating more of a single gas, but about improving a market that already exists.

“Today’s gas networks can taken hydrogen, but new pipelines need to be built to support greater quantities,” explains Amer.

“Hydrogen supply chains require greater collaboration and streamlining,” he adds. “You need companies developing the necessary components for hydrogen production to work in collaboration and integrate to develop a more complete hydrogen product. This means collaborative infrastructure projects.”

Another key blocker that exists within the hydrogen industry is skills shortages. Ramping up hydrogen output and servicing large industrial demand means building a qualified, prepared workforce at each stage of the hydrogen process.

“There’s around $570bn in research projects in hydrogen. We need more skills to ensure these are delivered for net zero,” says Amer. “Hydrogen requires a range of skills to be delivered at scale, including project managers, process engineers, financial feasibility experts, assessors, pipeline construction professionals, specialist trainers and more.”

Knowledge Transfer Partnerships (KTPs) and hydrogen school programmes could help instill hydrogen-related skills into a new generation of workers at early stages in their careers and education.

Finally, blending other renewable energy technologies into hydrogen will bolster its potential. A significant chunk of hydrogen’s costs are related to energy, so countries and regions with an abundance of solar, wind and nuclear policy mechanisms and infrastructure in place could use this to generate hydrogen and subsidise the costs. This will also ensure production is sustainable and aligns with net zero ambitions.

To summarise, five key steps to grow the hydrogen industry include:

  • Upskilling and education for hydrogen roles.
  • Research and development into reducing the costs of rare earth metals essential for hydrogen production processes.
  • Leveraging existing \and future renewable energy technology to subsidise energy costs for hydrogen.
  • Collaboration across different organisations within the hydrogen supply chain.
  • Greater infrastructure to distribute hydrogen and maximise its potential.
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